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Looking for answers about vacuum technology, End-of-Arm-Tooling, or lifting solutions for industrial automation?
Our FAQ section is designed to help you quickly find clear and practical information on how our products and technologies can optimize your processes.
Whether you want to improve efficiency, enhance safety, or integrate smart handling solutions into your production line, you’ll find expert insights and guidance right here.

Vacuum automation

Vacuum cups

Answer:
Bellows vacuum cups are particularly suitable for sensitive materials or products having an uneven surface.
They facilitate easy level and angular compensation with varying product surfaces and pick up the product as soon as the vacuum is switched on.
The more folds that the vacuum cup has, the larger is the lifting movement and thus, the height compensation. However, the lateral stability reduces with the number of folds.
Bellows vacuum cups, hence, are recommended only for vertical handling of products.

Answer:
Our flat vacuum cups offer lateral stability owing to their shape during the suction process and positional accuracy when depositing the products. Additional cleats in the cup provide greater lateral strength and prevent flexible products from being sucked in and the vacuum cups from shifting or slipping in case of high acceleration forces.

Answer:
Oval and rectangular vacuum cups are suitable for longitudinal or cylindrical work-pieces occupying low space (e.g. rails, framings, tubes and bolts). They are also suitable for corrugated work-pieces and products having bars and webs. They offer considerably greater suction force compared to round vacuum cups having the same width.

Answer:
A Bernoulli vacuum cup generates a vacuum based on the Bernoulli principle from compressed air and thus facilitates low-contact and torsion-resistant transport of sensitive products. Extremely thin, air-permeable and sensitive work-pieces (e.g. in the photovoltaic and semiconductor industry – wafer) can be handled in this manner.

Answer:
Cleats prevent products from getting sucked in. They increase the retention force of the vacuum cup by enlarging the active suction area. The product is stabilized by enhancing the axial stability. Cleats are particularly recommended for flexible products or in case of high acceleration forces in the machine, since the product is prevented from shifting or slipping. Vacuum cups with internal supports can often be used to grip thin-walled sheets used in car Body construction, for example, without deformation – and without undesirable deep drawing.

Answer:
The demands on vacuum cups in the food industry range from the handling of already wrapped foods to the direct handling of unpacked food products. Thus, in the food industry there should only be used vacuum cups whose material is FDA conformal. Mostly silicone is used. To satisfy your individual demands concerning vacuum cups for the food industry we are pleased to help you find the right vacuum cup for your application.

Answer:
The use of vacuum cups at high temperatures is always dependent on the product and the time period in which the vacuum cup is in contact with the work-piece. In general, the following materials can be used:

Silicone: up to +200 °C
FKM: up to +200 °C
Thermalon®: up to +160 °C
HNBR yellow: for a short period up to +160 °C

Answer:
We offer a wide product range of vacuum cups. Resistance against chemicals depends on several factors and varies from one material to another. We would be pleased to furnish information to you regarding the chemicals that various vacuum cups are resistant to.

Answer:
In general, it may be said that the color of the vacuum cup is independent of the material. For example, silicone is available in several colors from transparent right up to red. Conversely, you cannot draw any inference on the material of a vacuum cup from its color.

Answer:
When selecting the material for our vacuum cups, we choose those which suit the respective thermal, physical and chemical conditions. The contact surface on the vacuum cup and the contact surface on the workpiece are optimally tailored to one another. This results in homogeneous contact surfaces whereby the material contact is restricted to the sealing function for the underpressure. Examples: sheet metal vacuum cups made from NBR material, Thermalon® vacuum cups, vacuum cups with felt covering, vacuum cups with sponge layer and vinyl vacuum cups.

Answer:
We offer a very wide range of vacuum cups, which means that a large number of applications can be covered with the cups available in its standard product range. If, however, a product calls for a non-standard geometry or consistency, our team would be pleased to advise you regarding the manufacture of a customized product for your company.

Vacuum generation

Answer:
Most oil-lubricated vacuum pumps can only be used in continuous operation under full load. This requires a vacuum level of at least 99.8 %.

Answer:
Oil-lubricated vacuum pumps achieve a very high level of the final vacuum of 99.9% (= -999.5 mbar max.), generate high volume flow and can sometimes be used even in moist or humid ambient conditions. Moreover, they are suitable for continuous operation.

Oil-free or non-lubricated vacuum pumps generate high volume flow and a high level of vacuum (up to -880 mbar max.). They are particularly suitable for dry air, when the vacuum level changes frequently, and also for constant low-vibration extraction.

Answer:
There are different values for each component. These are listed in our Product Section in most cases. For more information, please refer to the product specifications of the individual vacuum components in our web store.

Answer:
Directly controlled vacuum valves: When the valve is controlled by a solenoid coil, the valve flap is actuated directly; a compressed air line is not required. Versions with Normally Open (NO) and Normally Closed (NC) switching functions are available separately.

Compressed air assisted valves: These valves are used in applications that require high cycle times and correspondingly fast switching operations. The valve operation is supported by control compressed air. The switching functions NO and NC. can be realized with the same valve, since the connections of vacuum supply and blow-off/exhaust can be exchanged. A compressed air line is required for these vacuum valves.

Answer:
Vacuum tanks are used whenever compressed air, vacuum or non-corrosive liquids need to be stored. They ensure efficient and energy-conserving utilization of compressed air and vacuum. Vacuum tanks are particularly suitable when the compressed air or vacuum networks have highly fluctuating consumption patterns. The size of the vacuum tank depends on the requirement of your application.

Answer:
Highest professionalism in generating, regulating, controlling and monitoring vacuum – this is the task of the various vacuum components. Whether pumps, ejectors, filters, valve and control technologyvacuum components are developed to pragmatically solve the requirements in pick & place and to ensure a powerful and functional vacuum at the right position.

Answer:
Vacuum pumps are vacuum generators driven by a motor, in which the vacuum is generated from suctioned ambient air either in accordance with the displacement principle (= rotary vane pumps) or the impulse principle (= side channel blowers).

Ejectors are vacuum generators, without a motor, that generate the vacuum from compressed air using the Venturi principle. Our product range covers ejectors having air consumption from ~ 10 l/min up to a maximum of about 800 l/min as well as vacuum pumps from ~ 2 m3/h. up to ~ 310 m3/h.

Answer:
Rotary vane vacuum pumps are primarily used in applications demanding a high level of the final vacuum with a large volume flow at the same time. Areas of application are, for example, vacuum supply for centralized vacuum systems or for handling sealed work-pieces. Their performance range: Final vacuum up to ~ – 999.5 mbar, volume flow ~ 2 m3/hr. up to about 300 m3/h.

Side channel blowers offer a very high volume flow with a low to medium level of vacuum: Performance range: Final vacuum up to ~ -450 mbar, volume flow up to 500 m3/h. Their application areas: Handling of porous products or products having a high degree of leakage, pneumatic extraction or evacuation of particles that are not too coarse or abrasive, for example, extraction of wood dust in the timber processing industry

Ejectors provide a high level of final vacuum (~ -900 mbar) with low to medium volume flows at the same time (10 l/min. up to around 800 l/min.). They can be mounted directly in the suction line or on the vacuum cups. Their application areas: targeted vacuum supply directly at the material to be handled, e.g. supply to vacuum cup units in a packaging machine. They represent an economic alternative to vacuum pumps, particularly for smaller quantities of suctioned air. Over and above this, our ejectors are practically maintenance-free.

Answer:
In-line and mini ejectors: These types of vacuum generators are single-chamber ejectors having a vacuum nozzle.They are installed either directly in the hose line or directly at the vacuum cup or solenoid valves. Their air consumption values range from ~ 10 l/min. up to about 100 l/min.Products with expandable options are also available.

Compact ejectors: These include the single-chamber ejectors, which provide add-on features such as vacuum and blow-off control.
They are practically maintenance-free as a result of the dirt-proof design that does not use any filter. Moreover, the intelligent pressure control saves up to 50 % of compressed air or energy costs compared to other models available in the market without having to make any compromises.

Multi-chamber ejectors: Multi-chamber ejectors have several ejector nozzles connected one after another. As a result, they need up to 3.5 times less compressed air compared to single-chamber ejectors. They provide an economical alternative particularly for high values of air consumption and are used for large volume flows and high vacuum levels.They are used for handling air-permeable and porous materials (e.g. paperboard containers, wooden fiber boards and insulating materials) having extremely high air requirement.

Heavy-duty ejectors: Heavy-duty ejectors are the robust vacuum generators for harsh working conditions. They are insensitive to fluctuations in the compressed air network (3-6 bar). Their square design facilitates space-conserving installation of ejector blocks.Partially available with the blow-off feature, with air consumption values up to about 100 l/min.

Answer:
Side channel blowers generate a high volume flow with a low to medium level of vacuum. They are particularly suitable for handling porous materials (e.g. paperboard containers, insulating materials or similar) and compensate for leakages with their high suction power. Side channel blowers can also be used as extractors for particles that are not too coarse or abrasive.

Answer:
Since the service life of a vacuum pump depends very much on the application, it is not possible to make a blanket statement. If you have any questions regarding the service life, please do not hesitate to contact us.

Area gripper

Answer:
Foam vacuum grippers can be used in almost all automated handling processes, such as, for example, stacking and unstacking pallets, separating and sorting. They are suitable particularly when the gripping position is not fixed or the quantum of material varies (you grip either a piece or an entire layer of the product). In the process, gripping is independent of the surface, porosity, size or weight of the product.

End-of-Arm-Tooling

Answer:
No matter what gripping element you need, we have the right component for almost every handling task in our product range. Whether sprue grippers, grippers for direct assembly, gripper fingers, parallel or angular grippers, internal grippers, magnetic grippers, Bernoulli vacuum cups and special grippers – it is always worth taking a look at our gripper portfolio. Our gripper specialists will be happy to help you with any questions you may have.

Answer:
Single-action grippers or air nippers are automatically restored to the initial position by a compressed spring, i.e. it is sufficient to apply compressed air to operate the gripper or the air nipper.

Double-action grippers or air nippers have separate compressed air connections for opening and closing. They are especially suited for short duty cycles as they do not rely on the reset time of a return spring.

Answer:
The service life of a gripper is dependent on the application to a large extent (property of the work-piece, cycle time, ambient temperature, etc). However, using the Hartcoat® coated aluminum housing and the Hartcoat® coated gripper jaws, our grippers have demonstrated that they are highly robust and wear-resistant. As a result, they often have significantly longer service life, as compared to others made of steel or brass, which are completely uncoated or those whose housing alone is coated.

Answer:
All our fixtures have been designed very universally and can be used with several extrusion systems. By using clamp diameters of 10, 14 and 20 mm, the gripper components are also interchangeable with those of other manufacturers. Our universal channel nuts offer the maximum level of flexibility. They facilitate the integration of our other gripper components in all framing systems available in the market.

Answer:
Our quick-change systems with the dimensions of 60, 100, 160 and 250 mm (square) as well as 50, 90 and 150 mm (round) are compatible with most systems of other manufacturers.

Answer:
A 3/2-way valve is required for single-action grippers or air nippers. A 5/2-way valve is required for double-action grippers or air nippers.

Answer:
The areas of application for cutting pliers are diverse. Which cutting insert is suitable for cutting which material can be found in the product specifications of the corresponding cutting pliers in our web store.

Answer:
The areas of application for cutting pliers are diverse. Which cutting insert is best suited for cutting which material can be found in the technical data of the cutting inserts in our webshop.

Answer:
Yes, all connectors and clamps are mounted and delivered complete with the channel nuts. The channel nuts are also available separately as spare parts.

Answer:
There are spare part kits available for most of our grippers and air nippers that facilitate easy replacement of worn out parts.

Vacuum tube lifting

Answer:
Tube lifters differ fundamentally from other classic lifting tools, where the processes of slinging and lifting are carried out separately. Whereas with a tube lifter, suction and lifting, are done in one go. This ensures a pleasant workflow, relieves employees and protects their health.

Answer:
Holding and lifting of the loads is realised by a vacuum. The lifting procedure is realised using a spiral tube, the so-called lifter tube; the load-carrying equipment is mounted at the end of this tube. The load-carrying equipment mostly also functions with a vacuum, but can also be mechanical.

The suction foot, also called a vacuum cup, is placed on the load to be moved, e.g. a carton, the air in the suction foot and in the lifter tube is evacuated, the lifter tube folds together like an accordion, the load sticks to the suction foot and is lifted. If the vacuum is reduced, the load is lowered again.

The vacuum is generated by a side channel blower, a vacuum pump or a multi-chamber ejector (venturi nozzle), depending on the application. Control of the tube lifter is by an operating component at the bottom of the vacuum lifter; this is used for one-hand lifting, lowering, suction and releasing of the load.

These properties permit very rapid ergonomic and fluid load handling for the greatest possible efficiency.

Answer:
The suction area of the load-carrying equipment and the diameter of the lifting tube are matched to each other in such a way that the lifting force of the suction foot (vacuum cup) or the vacuum gripper is always larger than the lifting tube. If you were to try to lift a load that exceeds the capacity of the suction foot, this load would never be lifted in the first place.

A power failure also presents no danger; if the vacuum supply were to fail for such a reason, a non-return valve ensures safe, slow and controlled lowering before the load can fall off.

A tube lifter (vacuum lifter) is thus a safe system that is far better in this regard than other lifting equipment.

Answer:
Our tube lifter is a very universal piece of equipment, and even the standard version has a wide range of application possibilities, so that the same unit can be used to master a wide range of tasks.

This means that all areas of internal logistics from goods receiving to production, warehousing and goods despatch are served and that problem-free material flow is guaranteed.

With partially different load-carrying equipment we can move a large variety of types of goods, such as sacks, boxes, cartons, plates, sheets, windows, doors, glass panes, barrels, beverage crates and canisters. Virtually any application can be considered. Tube lifters can be used in any conceivable sector; these systems are often found in producing companies, such as in sheet metal processing, carpentry, window manufacture, breweries and in all types of logistics companies, as well as in all companies that have to control their material flow in the course of their internal logistics.

Answer:
For use in the food processing industry, above all for direct contact with foodstuffs, we can offer tube lifters with metal parts largely made from stainless steel, which are thus easy to clean. In addition, we can offer food grade vacuum cups made from silicone that have been approved in accordance with EU1935/2004 and FDA.

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